At Greenlight Optics, we’re helping shape the future of immersive technology. From augmented reality (AR) and virtual reality (VR) to extended reality (XR), our optical engineering and manufacturing capabilities are empowering the next generation of wearable displays, headsets, and spatial computing systems. By leveraging our expertise in precision optics and rapid prototyping, we support the full product development lifecycle—from early-stage concept to high-performance, production-ready assemblies.

Enabling Immersive Experiences with Advanced Optics

Immersive systems like AR smart glasses and VR headsets demand optics that are compact, lightweight, and precisely engineered. That’s where Greenlight Optics stands out as a vertically integrated optical solutions organization.

We specialize in designing and manufacturing polymer optics for cutting-edge display and imaging systems. Our rapid prototyping capabilities allow us to quickly deliver proof-of-concept optics and optical assemblies using ultra high-precision polymer molding—reducing development time while maintaining exceptional optical quality. Whether it’s freeform optics, aspheres, prisms, or lens arrays, our team delivers the speed and precision that spatial computing systems demand. We also can fabricate lenses in virtually every optical material which allows us to control your bill of materials under one roof, further reducing lead times and the costs associated with managing multiple vendors.

SWaP-Optimized Optical Assemblies

Wearable AR/VR/XR systems are only as effective as they are practical. That’s why SWaP (Size, Weight, and Power) principles are at the core of our optical assembly engineering. Not only are we experts in polymer optics, we also provide hybrid glass/polymer systems that take advantage of the unique characteristics of each material while still helping to keep your system below the target weight and energy consumption targets.

Our optical assemblies are tightly integrated, thermally stable, and optimized for minimal footprint. We can routinely deliver some of the most cutting-edge optical designs due to our vertically integrated process that ensures mechanical, optical, and electronic components are matched into compact, yet robust packages that meet the performance and ergonomic demands of wearable manufacturers.

From head-mounted displays to spatial sensors, Greenlight has a proven track record of delivering rugged, miniaturized systems that meet stringent performance specifications—without sacrificing user comfort or power efficiency.

Proven Success Across AR/VR/XR Projects

Greenlight Optics has partnered with leading innovators in AR, VR, and XR to bring advanced optical systems to life. Our team has supported projects ranging from:

• AR smart glasses with holographic waveguide displays
• High-resolution VR optics with ultra-low distortion
• XR systems for industrial and defense applications requiring ruggedized, field-deployable designs

Greenlight’s engineers have decades of experience developing and manufacturing miniature projection modules, including systems based on DLP, LCOS, OLED, LBS, and uLED microdisplay technology. Our cross-disciplinary engineering approach combines optical design, polymer prototyping, diamond turning, mechanical engineering, and precision assembly under one roof to deliver the best-in-breed optical solutions for all of our partners.

Your Optical Partner for the Future of XR

As AR/VR/XR technology continues to redefine how we interact with digital content and our physical world, Greenlight Optics is committed to supporting innovators with the tools, expertise, and speed needed to stay ahead.

If you’re developing immersive technologies and need a partner who can design, prototype, and build advanced optical systems tailored to your unique application, you should Go With Greenlight.

Interested in learning more about our AR/VR/XR solutions? Contact us today to see how Greenlight can accelerate your optical innovation.