Designing, Machining, and Molding precision Plastic Optics requires specialized equipment and an experienced team of technical experts.
The Right People
Skilled in designing optical components and systems that leverage the power of plastic optics, including aspheres, freeforms, microlens arrays (MLAs), prisms, and mirrors.
Averaging 20 years experience per person, our opto-mechanical engineers
are experts in designing plastic molded optics
, diamond turned optics, injection molds, and integrated mounting systems for complex assemblies.
Diamond Turning Machinists, Toolmakers and CNC Machinists
Greenlight has built a world-class team by leveraging our history with USPL and our geographic position as a hub of precision moldmaking and machining.
Our process engineers have plastics engineering degrees combined with an average of 20 years experience molding precision plastic optics. Greenlight also has skilled metrology experts to measure optical and mechanical features and feedback to the engineers for tooling and process optimization.
The Right Equipment
Diamond Turning Machines
4 diamond turning
machines, including 3 with freeform (C-axis) turning capability.
CNC Machining Centers, Turning Center, Wire EDM
Specialized machine shop for manufacturing
precision tooling and plastic optics.
Molding Machines and Auxiliary Equipment
Sodick, Fanuc Roboshot, and Engle molding machines ranging from 35 to 220 tons.
3D profilometer, 2D profilometer, Zeiss CMM, NewView Interferometer, Optical Comparator, Microscopes, Height Gages, and specialized test equipment.